Team; Industry News; Contact Us; Shipping and Returns; FAQ; Cart ($0.00) 2018 Catalog. The dielectric strength of EPS material is approximately 2KV/mm. Benchmark Foam’s High-Density EPS expanded polystyrene is ideal for many applications requiring high-strength insulation board. XPS is another form of a foam which offers improved surface roughness and higher stiffness with reduced thermal conductivity. x 24 in. Four different density values of 50 kgmˉ³, 64 kgmˉ³, 80 kgmˉ³ and 100 kgmˉ³ were considered in this study. Picture a styrofoam cup for example. EPS is a rigid, closed cell, thermoplastic foam material. The density chart below offers great choices for lightness and strength. What is Superwhite Foam? EPS is highly resistant to heat flow. The result is the weight in kilograms that a cubic metre of EPS can support when fully submerged in water. trailer << /Size 52 /Info 18 0 R /Root 21 0 R /Prev 93118 /ID[<2900b48cfc39341d78a8fe884ee9df4e><2900b48cfc39341d78a8fe884ee9df4e>] >> startxref 0 %%EOF 21 0 obj << /Type /Catalog /Pages 19 0 R >> endobj 50 0 obj << /S 143 /Filter /FlateDecode /Length 51 0 R >> stream Generally, strength characteristics increase with density. x 1.25 ft. x 4 ft. R-2.65 Polystyrene Panel Insulation Sheathing (6-Pack) (116) Model# 150705 $ 9 95 /package. Material: Low-Density Range: Medium-Density Range: High-Density Range: Polyfoam: Less than 1.5 PCF: 1.5 PCF to 1.7 PCF: More than 1.7 PCF : Memory foam: Less than 4 PCF: 4 PCF to 5 PCF: More than 5 PCF: Density vs. Firmness and ILD. It is produced from solid beads of polystyrene. Expanded Polystyrene (EPS) is the generic industry name used for white rigid material made from the expanded polystyrene beads. Expanded polystyrene foam (EPS) produced by EUMEPS members. EPS is even lower making the differences even greater. Styrene Products, Inc. expanded polystyrene (EPS) rigid board foam plastic is for all types of industrial, packaging, and con-struction uses. Some mattress brands use the terms ‘density… density of polystyrene foam is equal to 50 kg/m³; at 20°C (68°F or 293.15K) at standard atmospheric pressure.In Imperial or US customary measurement system, the density is equal to 3.1 pound per cubic foot [lb/ft³], or 0.029 ounce per cubic inch [oz/inch³] . The EPS foam is delivered by truckload and provided based on the client’s provided takeoff and specifications. How to Order Blanks: 1. per cubic foot, which is significantly more than typical wood floatation devices. –31-37; Tensile strength, p.s.i. There is a number of references illustrating the effects of foam density on mechanical properties of PU foams [2,5]. 0000001486 00000 n Standard-sized EPS foam insulation is available in multiple sizes up to 36-inches thick and 16-feet long or larger. Thu, 2006-03-09 16:35 #1. geef. Not all EPS is created equally. ). It has almost same kind of chemical composition as of the EPS but produced with a different kind of technology. 0000002553 00000 n If used as a soft bed topper by an average-sized individual every day, a 1.5LB density foam will begin to show a noticeable decline in support and comfort after six months to a year. EPS foams can be used to absorb energy. ICA’s new state-of-the-art Hirsch mold allows us to manufacture block sizes anywhere from 37-1/2″ – 54″ x 49″ x 121-1/2″ – 220″. With an in house technical division, regional project managers and nation-wide sales consultants, if you would like more building project specific data, we are here to help your project best meet its insulation needs …. density of styrofoam is equal to 50 kg/m³; at 20°C (68°F or 293.15K) at standard atmospheric pressure. With the average package handled by up to nine different people and with more than 445,000 packages a day per distribution facility, the risks of the distribution environment can be great. However, one of the most confusing things about foam is the relationship between these characteristics. This pertains to all varieties of foam, including expanded polystyrene , polyethylene, polyurethane foam, and others. primarily on density, as illustrated in Table 1. Density, lb./cu.ft. The performance of these foams has to be studied as a function of several parameters such as density, microstructure and also the strain rate imposed during dynamic loading. EPS Size & Density. The thermal conductivity (k factor) of molded polystyrene varies with density and exposure to temperature, as shown in the table below. Your shaping effort and dust is reduced by more than 1/2 when ordering your blank customized. This qualtiy product is less expensive than alternative forms of rigid insulation, giving you the best value in the industry. Expanded Polystyrene (EPS) ... coating has been dried, the foam pattern assembly is positioned on several inches of loose dry sand in a vented flask and additional sand is then added while continuing to vi‐brate the flask until the pattern assembly is completely embedded in sand. 50% r.h. is 4x1013 ohm-cm. 2. Beyond its competitive material pricing, EPS – because of its versatility and lightweight characteristics – can offer savings in design and development, product assembly and distribution costs. The volume resistivity of molded polystyrene within the 1.25-2.5 pcf density range, conditioned at 73° F and 50% r.h. is 4x1013 ohm-cm. #SurfEPSpecific. Last post. The table below breaks down PCF ranges for low-, medium-, and high-density polyfoams and memory foams. 0000010885 00000 n This means that EPS can be used in a lightweight fill application, where it is used in the place of low bearing capacity foundation soils or heavy fill materials, to prevent the associated issue of unacceptable rates of settlement. Styrofoam weighs 0.05 gram per cubic centimeter or 50 kilogram per cubic meter, i.e. Copyright 2012 © EPS Industry Alliance. http://www.EPSFoamPro.comEPS foam can support 48-55 lbs. It causes superficial yellowing and friability, but does not otherwise affect physical properties. Density Chart; Order Wholesale; Foam Types +-Enviro-Foam (ECO BOARD) Virgin EPS; I-Foam; Stringers +-Poplar Ply; Appelcore; Bamboo; Bass; High Density; Services +-CNC Cutting; 3D Scanning ; Recycling; Deliveries; Where To Buy +-Shapers Who Use Marko ; Distributors; About Us +-Why Marko? 0000008872 00000 n The mechanical properties of EPS foam depend primarily on density, as illustrated in Table 1. Howzit! Its uniform, closed cellular structure limits radiant, convective and conductive heat transfer. The density of EPS is low compared to water, with a normal density range of 11 to 32 kg/m3 compared to water at 100 kg/m3. http://www.EPSFoamPro.comWhat is High Density Expanded Polystyrene EPS Foam? Beyond its competitive material pricing, EPS - because of its versatility and lightweight characteristics - can offer savings in design and development, product assembly and distribution costs. 0000013209 00000 n Amvic Multipurpose High Density Insulation Kit R10 2-3/8 in. Team; Industry News; Contact Us; Shipping and Returns; FAQ; Cart ($0.00) DOWNLOAD DENSITY CHART PDF. http://www.EPSFoamPro.comBasically HD foam stands for High Density Foam. Although ICA does not stock any cut foam, regularly cut sizes are: 48 inches by 96 inches and 24 inches by 96 inches. XPS is a uniform R 5 per inch x 48 in. A low-density foam can still be firm or hard. EPS foam insulation may experience dimensional and property changes when it is exposed to temperatures greater than 167°F. Duration of temperature, external load conditions, and density are the variables affecting foam insulation at elevated temperatures. %PDF-1.2 %���� Surfblanks is dedicated to producing the highest quality foam/stringer combinations. Man The manufacturing process for EPS conventionally begins with the creation of small polystyrene beads. 0000022156 00000 n 0000004671 00000 n 0000001332 00000 n 0000043346 00000 n Foam densities can range from as low as 0.8 pcf to as high as 6 pcf, with a sufficient range being between 0.9 to 2.5 pcf. Expanded polystyrene (EPS) is a rigid and tough, closed-cell foam with a normal density range of 11 to 32 kg/m 3. While molded polystyrene is nearly impermeable to liquid water, it is moderately permeable to vapors under pressure differentials. 0000011227 00000 n Newsletter. If a product has a 3LB density, that means its 12″ x 12″ x 12″ block weighed 3LB. EPS is created in a two-stage process:Raw beads are expanded using steam, creating pre puff beads, which are then cured in large bags before being conveyed to the mold. 0000003722 00000 n In addition, it is resistant to many solvents including styrene and most fuels, yet is compatible with most adhesives and laminating resins. Lower density foam is also great for occasional-use comfort products. 0000005521 00000 n Surf specific EPS. Density affects foam durability and support. Insulfoam EPS Rigid Foam Insulation. EPS. Typical Properties of … Use Benchmark Foam’s High-Density EPS as a thermal barrier be-neath the concrete slab when installing a radiant floor heating sys-tem. Some mattress brands use the terms ‘density… PROPERTY UNITS Type XI Type I Type VIII Type II Type IX DENSITY (Nominal) Lb/ft3.75 1.00 1.25 1.50 2.00 DENSITY (Minimum) Lb/ft3.70.90 1.15 1.35 1.80 2. 7 posts / 0 new . x 48 in. 0000039160 00000 n 0000009281 00000 n x 48 in. What is Pacific Foam? x 24 in. In Imperial or US customary measurement system, the density is equal to 3.1 pound per cubic foot [lb/ft³], or 0.029 ounce per cubic inch [oz/inch³]. The mechanical properties of molded EPS depend largely on density. These properties, in combination with satisfactory engineering considerations provide the design flexibility required to create truly cost-effective protective packaging.With the average package handled by up to nine different people and with more than 445,000 packages a day per distribution facility, the risks of the distribution environment can be great. Water and aqueous solutions of salts, acids and alkalis do not affect molded polystyrene. is ideal for many applications requiring high-strength insulation board. I'd need to know which foam density is to prefer for building an eps surfboard. 3/4 in. In general, this is often true, but when appl… About Polystyrene foam; 1 cubic meter of Polystyrene foam weighs 50 kilograms [kg] 1 cubic foot of Polystyrene foam weighs 3.1214 pounds [lbs] Polystyrene foam weighs 0.05 gram per cubic centimeter or 50 kilogram per cubic meter, i.e. Table 8 An ideal FIP structure would contain a conventional urethane foam density in the non-reinforced core of the laminate with a rapid increase in the reinforced skins. Because a molding process is used to produce EPS foam, there are more sizes available to select from, compared to XPS foam board which comes in limited sheet sizes. – 0; Compressive strength, p.s.i. The dielectric strength is approximately 2KV/mm. The EPD applies to 1 m³ and 1 m² with R-value 1 (in EPD Annex) with average density of 15 kg/m³. Joined: 02/23/2005 . Most organic solvents are not compatible with EPS. A mattress with a 5.0 foam density doesn’t say much about the love seat you’re considering, for instance. The higher the density of the product, then the higher the R-value will be. The gas expands when heat in the form of steam is applied, thus forming closed cells of EPS. Generally, strength characteristics increase with density, however the cushioning characteristics of EPS foam packaging are affected by the geometry of the molded part and, to a lesser extent, by bead size and processing conditions, as well as density. Vapor permeability is a function of both density and thickness. This should be taken into consideration when selecting adhesives, labels and coatings for direct application to the product. Millions of manufacturers over the past 40 years have relied on EPS transport packaging because of its exceptional cushioning properties and high tensile strength. Generally, neither water nor vapor affects the mechanical properties of EPS. 0000012027 00000 n The dielectric strength is approximately 2KV/mm. 0000019244 00000 n White foam is available in any thickness up to 8 inches in 1#, 1.5# or 2# density. Surfblanks Lite EPS. x 24 in. PE foam (Polyethylene foam) is the most common and largest production plastic, a kind of thermoplastic resin. Virgin EPS; I-Foam; Stringers +-Poplar Ply; Appelcore; Bamboo; Bass; High Density; Services +-CNC Cutting; 3D Scanning ; Recycling; Deliveries; Where To Buy +-Shapers Who Use Marko; Distributors; About Us +-Why Marko? 4 Environmental Product Declaration EUMEPS – Expanded Polystyrene (EPS) Foam Insulation (density 30 kg/m³) show that “no deficiencies are to be expected from EPS fills placed in the ground over a normal life cycle of 100 years.”/Langzeitverhalten 2004/, /Long-term … Foam densities can range from as low as 0.8 pcf to as high as 6 pcf, with a sufficient range being between 0.9 to 2.5 pcf. New Superstrong Superwhite. 20 0 obj << /Linearized 1 /O 22 /H [ 1042 290 ] /L 93646 /E 48008 /N 4 /T 93128 >> endobj xref 20 32 0000000016 00000 n SilveRboard 0.625 in. We purchase EPS foam in large billets, and slab cut it into sheets in our shop. The manufacturing process for EPS conventionally begins with the creation of small polystyrene beads. It is usually white and made of pre-expanded polystyrene beads. The data on fatigue properties of PU foams are generally lacking. This is an economical packaging foam that is available in densities ranging from 1# to 3# and is easily formed by cutting, hot wiring, molding and routing. 0000001311 00000 n Newsletter. x 1.25 ft. x 4 ft. R-2.65 Polystyrene Panel Insulation Sheathing (6-Pack) (116) Model# 150705 $ 9 95 /package. Expansion is achieved by virtue of small amounts of gas contained within the polystyrene bead. You are here. When choosing EPS, original equipment manufacturers realize cost savings across the board. 0000001737 00000 n please contact us! EPS is hand- and machine-shapeable, although because of the larger cell size, it’s not quite as easy to shape as polyurethane foam. Less-expensive EPS—typically sold at home improvement warehouse stores—is 0.4 kg (1 lb) density per 0.02 m 3 (1 cf), appropriately called Type-I density EPS. The EPD applies to 1 m³ and 1 m² with R-value 1 (in EPD Annex) with average density of 20 kg/m³. ). (5-Panels) (106) Model# AMDKIT001 $ 56 08. EPS foam density. Type-I products typically offer about R-3.9 per 25 mm or R-7.8 at 50 mm (2 in. However, variables such as the grade of raw material used, geometry of the molded part and processing conditions will affect package properties and performance. Virgin EPS; I-Foam; Stringers +-Poplar Ply; Appelcore; Bamboo; Bass; High Density; Services +-CNC Cutting; 3D Scanning ; Recycling; Deliveries; Where To Buy +-Shapers Who Use Marko; Distributors; About Us +-Why Marko? Once in the mold, the pre puff beads are again steamed to form a block that is anywhere from 37-1/2″ – 54″ x 49″ x 121-1/2″ – 220″. Block… Select Your Blanks from Catalogs Below. When choosing EPS, original equipment manufacturers realize cost savings across the board. 72 sq. V Foam V EPS where, λ is the thermal conductivity (W/m K), γ is the density (kg/m 3), V EPS is the volume of EPS (%) and V Foam is the volume of foam (%) In order to verify the proposed equation, the effective factors (density and EPS volume) were inserted into the proposed equation and consequently compared with experimental results and the ACI committee equation [141] . Size and density. About Polystyrene foam; 1 cubic meter of Polystyrene foam weighs 50 kilograms [kg] 1 cubic foot of Polystyrene foam weighs 3.1214 pounds [lbs] Polystyrene foam weighs 0.05 gram per cubic centimeter or 50 kilogram per cubic meter, i.e. Home » Forum » General Discussion. Dynamic compression tests were conducted on cubic specimens of EPS foam with side length of 25mm (Figure 1). EPS protective packaging offers a broad range of physical properties to the designer and user. Density tells you the weight of the foam more accurately than the firmness. Firstly, EPS is an ultra lightweight material that has a density of approximately 1/100th of other conventional fill materials (see Table 1). At frequencies up to 400 MHz, the permittivity is 1.02-1.04 with a loss factor less than 5x10-4 at 1MHz and less than 3x10-5 at 400 MHz. EPS R-value per inch varies with density because the higher the density, the smaller the open void air spaces between beads, which results in a slightly higher R-value. Many temperature sensitive pharmaceutical and medical products use EPS because comparable packaging materials can rarely offer the same level of thermal insulation. The actual R-value of EPS depends on its density, with higher-density foams having higher R-values ranging from about 3.6 to 4.2 per 25 mm. EPE is white, light, flexible and able to bend. A higher pcf can make a product more expensive, but it can heighten the quality of the product as well. However, its actual R-value of foam insulations varies, depending on the density of each sheet of insulation. 0000012408 00000 n About Insulfoam – Leader in EPS Insulation. Download Comparison Chart as PDF. They are low density, medium density and high density polyethylene. Intro to Surfboard Foam; Intro to Stringers; Blanks Catalogue 2020; Quick Ref Blanks Chart; Foam Density Chart; So what is Superwhite Foam? The interaction of these polymers gives the foam its unique characteristics. It is usually white and made of pre-expanded polystyrene beads. Team; Industry News; Contact Us; Shipping and Returns; FAQ; Cart ($0.00) DOWNLOAD DENSITY CHART PDF. 0000025594 00000 n Although, the foam is a thermoset, it can still be thermoformed. SilveRboard 0.625 in. Without the right tools, making those cuts and shapes can be messy, time-consuming, and a real hassle. The density range is about 28-45 kg/m 3. What is Pacific Foam? 0000008483 00000 n 6'4" LITE EPS Blank; 7'0" LITE EPS Blank; 6'8" Lite EPS Blank; About Why We Do It. The cellular structure of molded polystyrene is essentially impermeable to water and provides zero capillary. The actual R-value of EPS depends on its density, with higher-density foams having higher R-values ranging from about 3.6 to 4.2 per 25 mm. The data are largely dependent on foam producer, as used substrates and production technology decide on intrinsic structure and foam density, and in such a manner - on capacity to carry mechanical loads. The resilience of EPS insulation board provides reasonable absorption of building movement without transferring stress to … Amvic Multipurpose High Density Insulation Kit R10 2-3/8 in. EPS board produced to meet the requirement of Type I EPS has been tested and found to fall within 10 to 14 psi. The blocks are then placed on the storage floor to age for the appropriate length of time before being cut into various shapes and sizes. H��W�r�8��^��L�4�;7/�I��IM�. The EPS foam is delivered by truckload and provided based on the client’s provided takeoff and specifications. Table 1 presents the stress and strain values of EPS foam. Production, Technology & Operations Conference. The table below breaks down PCF ranges for low-, medium-, and high-density polyfoams and memory foams. 0000015378 00000 n Many kinds of polyethylene are known, with most having the chemical formula (C₂H₄)nH₂. However, low-density EPS not subjected to load will show no noticeable loss of dimensional stability at temperatures up to 184°F. – 2; Electrical Properties. On the surface, it would seem the density or weight of a material would allow you to draw a correlation about its firmness, and vice versa. Foam density is also relative and shouldn’t be used to compare different product types. Density is a function of the chemistry used to produce the foam and additives included with the foam chemistry. 0000010081 00000 n Home  |  News & Announcements  |  Contact Us  |  Related Links  |  Privacy Policy. Expanded polystyrene (EPS) is a rigid and tough, closed-cell foam with a normal density range of 11 to 32 kg/m 3. – 58-61; Thermal resistance, R/in. 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